Light Steel Keel Cold Roll Forming Machine
Co-effort’s Light Steel Keel Cold Roll Forming Machine is a highly efficient production machine specifically designed for the manufacture of light steel keels. This machine is mainly used in the construction industry, especially in the construction of drywall, ceiling and flooring systems, where lightweight steel keels are widely used due to their high strength, light weight and ease of installation.
Our Machine Advantages
- Our latest cold roll formingmachine can produce ultra high difficulty light steel keel for use in the construction industry.
- The machine adopts a guide pillar and guide sleeve typeformed frame support to ensure stable production and high product precision.
- The machine is equipped with a shaping correction device, which can produce 8-meter-long light steel keel without deformation.
- The forming machine is equipped with a tracking saw cutting function and uses alloy steel saw blades, with almost no burrs generated
- This light steel keel forming machine is equipped with a zero point positioning system and a quick change device, which can easily and accurately replace the production of different products.
Machine technical parameters and instructions
No | Items | Technical Requirement |
1 | Production Process | Decoiler and leveling – forming – shaping – cutting |
2 | Floor Space | 22×1.5×2（L×W×H）M |
3 | Feed direction | Left to Right |
4 | voltage | 380V，50Hz， |
5 | Air source flow rate | flow：0.5m 3/min；pressure：0-0.7MPa |
6 | Hydraulic Oil | Anti wear hydraulic oil: L-HM46# |
7 | Gear Oil | L-220 |
8 | Steel Keel Material | Galvanized sheet |
9 | Width of Material | ≤300mm |
10 | Thickness of Material | ≤1mm |
11 | Production Speed | 10m/min |
12 | Length Tolerance | ±1mm |
13 | Total Power | ≈20 KW |
Drawings
Guide Device
Accurately introduce the first molding wheel and perform digital display to detect the head and tail of the material
Cold Roll Forming Device
technical parameter | Model Type | GD100 |
| Forming Passes | 52 |
| Driven Way | Gear Boxes |
| Formed Frame Support | Material: 45 # High precision guide pillar bracket. The upper and lower molds are adjusted using visual display. |
| Pass Spacing | 400mm |
| Maximum Feed Width | Max. 300mm |
| Maximum Feed Thickness | Max. 1mm |
| Roller Diameter | Φ40mm ,42CrMo |
| Roller Molds Material | Cr12Mov，HRC60-62°
|
| Main Motor | 22kw |
| Cutting Device | Online tracking of sawing |
Lubrication system
The lubrication system used for forming will be fully integrated into the machine. The excess lubrication generated during the molding process will be recycled, filtered, and reused.
Electric Control
There are manual/automatic operation modes. Equipped with manual and automatic switching function: In manual mode, it can be operated on one machine, easy to maintain; In automatic mode, it can operate the entire line and start in sequence. Equipped with an emergency stop button, it can easily respond to emergency situations and ensure the safety of equipment and operators.
The manual operation panel next to the machine is convenient for workers to operate.
Why choose Co-effort Roll Forming Machine?
- High Speed and Stable Performance
- One-time molding
- Save time and cost
- Low noise level of the equipment
- Suitable for mass production
- Good product size consistency
- Simple and reasonable structure, strong storage capacity, stable and reliable operation
- High degree of automation
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