How is Band Clamp Produced?

metal band clamps

For the application of metal band clamps in the automotive industry, it mainly involves the inlet pipe interface, exhaust pipe interface and cooling inlet and outlet pipe interface of the engine. Therefore, both gasoline engine and diesel engine will be involved.

A . For passenger cars, gasoline engines are mainly usedintercooler inlet connection, cooling water pipe connection, turbocharger end connection, exhaust system connection, gasoline pipeline connection

How is Band Clamp Produced

B . For commercial vehicles. Mainly diesel engines, intercooling air inlet connection, cooling water pipe connection, turbocharger end connection, exhaust system connection, gasoline pipeline connection and DPF system connection

metal band clamps-Co-effort Mechanical & Electrical Technology

C.Broader product categories and application scenarios

  • V-Band: Turbo and Exhaust applications
    Full design, engineering and testing services
  • T-Bolt: With or without spring
    American T-bolt/Trunnion style
    European Bolt & Barrel Style
  • Perforated Gear Drive: American style band
    Micro
    Regular
    PowerGear/HD FlexGear
    WaveSeal/SmartSeal Liners
  • Non-Perforated Gear Drive: European style band
    W1-W5 material options
    9mm & 12mm band widths
    SmartSeal Liner

Band Clamp entire complete production composition

1.V-Band Clamp

It needs use our V band clamp roll forming machine

  1. Our machine is fully automatic, from the feeding to leveling to forming to the final cutting and rolling, without manual operation and just need one time form.
  2. The speed can be adjusted, which can effectively save time and cost.
  3. Our machine adopts servo control, and the product can achieve high precision.
  4. One machine can produce multiple specifications of V-bands by changing the roller molds
  5. Low noise.
  6. There is a lubrication system.
V band clamp roll forming machine-Band Clamp entire complete production
V band clamp roll forming machine-

2.strap

We have semi-automatic and full-automatic machines

1.The semi-automatic machines are divided into three sets: angle pressing machine, trunnion folding machine and rolling machine.The three semi-automatic machines require the customer to prepare a strap that has been punched and cut to the length required by the customer.

strap-Band Clamp entire complete production
strap-Band Clamp entire complete production

2.The full-automatic strap forming machine is a feeding machine – leveling – punching – angle pressing – trunnion folding – rolling. It is completed on a set of full-automatic equipment. It only needs to prepare a complete roll of material coil

semi-automatic vs full-automatic machines

(1)the three semi-automatic equipment can make ties of all diameters, and the price is favorable, but the speed is slow, requiring manual cooperation
(2)the full-automatic equipment can only produce ties with a diameter of more than 150, but the efficiency is high, saving labor
(3)whether semi-automatic or full-automatic, our equipment is simple, easy to learn and easy to operate

3.Trunnion automatic riveting machine

We also have a machine that automatically combines the trunnion body and trunnion cap.

Trunnion automatic riveting machine-Band Clamp entire complete production

4.weld the strap ear

The automatic strap welding machine is used to weld the strap ear. Therefore, before welding, the trunnion and bolts need to be put in before welding. The placement of bolts and trunnions can only be manual.

5.manipulator band clamp strap welding machine

  1. Adjust the corresponding procedures according to the production requirements, prepare relevant supporting tooling and products, and turn on the power supply.
  2. The worker shall place the product on the fixed workbench, position the workpiece and fix it on it.
  3. After fixing the clamp, the worker shall loosen the pneumatic clamping mechanism and place the tooling disk at the place to be welded on the positioning working platform.
  4. The robot senses that there is material at the place to be welded, automatically grabs the workpiece and sends it to the welding machine for welding. After welding, the workpiece is automatically sent to the blanking area after welding.
  5. The worker turns to remove the welded workpiece.
  6. After the first workpiece is welded, continue to the next workpiece, and the action is the same as above.

Company advantages

  1. We have 3 R & D engineers specialized in automobile band clamp production equipment
  2. We have 3 commissioning engineers，2 commissioning engineers with more than 20 years of experience.
  3. We will recommend the most suitable production line supporting equipment to customers according to their product conditions
  4. Our equipment is basically stocked, and the production cycle is short
  5. We have testing equipment to test whether the products produced by our machines are qualified.

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