Band Clamp and Strap Automatic Welding Machine
Equipment layout and main mechanism (this drawing is for reference only)
Machine Parameters
No | Items | Technical Requirements |
1 | Floor Area | 4.5×3.1×1.8（L×W×H）M |
2 | Voltage | According to customer requirement |
3 | Material of Strip | Stainless Steel |
4 | Thickness of Strip | 2mm (Customizable) |
5 | Speed | ≈ 60s / piece (depending on workpiece size and worker proficiency) |
6 | Welding tolerance | ±0.5mm |
7 | Manipulator parameters | Six axis, load 12kg, motion radius 1440mm, repeated positioning accuracy ± 0.06mm |
8 | Diameter Range | OD 100~400mm |
9 | Total Power | Around 160 KW |
Operation process
- Adjust the corresponding procedures according to the production requirements, prepare relevant supporting tooling and products, and turn on the power supply.
- The worker shall place the product on the fixed workbench, position the workpiece and fix it on it.
- After fixing the clamp, the worker shall loosen the pneumatic clamping mechanism and place the tooling disk at the place to be welded on the positioning working platform.
- the robot senses that there is material at the place to be welded, automatically grabs the workpiece and sends it to the welding machine for welding. After welding, the workpiece is automatically sent to the blanking area after welding.
- The worker turns to remove the welded workpiece.
- After the first workpiece is welded, continue to the next workpiece, and the action is the same as above.
Electric Elements Brand
No | Items | Brand | Remark |
1 | Manipulator | YASKAWA | |
3 | Electric Elements | ||
4 | Senors | OMRON | |
5 | Welder | China Brand |
Welding Machine
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Medium frequency inverter spot welder |
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Items |
SMD-40 |
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Power Supply |
Rated voltage |
AC 380V. 3φ.50/60Hz |
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Switch specification |
600V.100A |
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fuse value(A) |
100 |
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Rated power（KVA） |
160 |
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Load duration（%） |
50 |
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Secondary no-load voltage（V） |
<11.6 |
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Secondary maximum short circuit current（KA） |
80 |
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Effective working stroke of electrode（mm） |
80 |
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Electrode arm spacing (mm) |
260-520 |
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Extension length of electrode arm（mm） |
560 |
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Maximum electrode pressure （N） |
10050 |
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Compressed air pressure（MPa） |
0.2-0.5 |
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cooling water |
Water pressure（MPa） |
0.2-0.5 |
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Water flow （L/min） |
>30 |
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Water temperature (0C) |
Inlet temperature 15℃-25℃ |
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Resistivity (KΩ.cm3) |
>5 |
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Standard welding thickness M.S（mm） |
Material |
mm |
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Stainless Steel |
3*3 |
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Overall dimension（mm） |
1300×700×2300 (L*W*H) |
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Control System Basic electrical parameters
- Power supply: voltage three-phase 380VAC ± 10%, frequency 50Hz ± 1%(According to customer local voltage)
- Operating environment: local temperature – 5 – + 40 ℃, humidity < 83%
- Operation direction of production line: according to the actual situation of the customer’s site
The equipment is operated by one person, which is convenient and simple to operate. There are guardrails around and emergency stop to ensure safety
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